Single-sided PCB, also known as single layer PCB, is one of the most common types of PCBs. It has conductive material on one side, and another side contains electronic components connected electrically to each other. This detailed article covers different aspects of single-sided PCB. So here you will learn the complete manufacturing process, advantages and disadvantages of this technology. Moreover, we will have a look at the application of a single layer PCB.
Single-sided PCB is mainly composed of the following layers:
The substrate layer provides mechanical support for the PCB, it is usually made with insulating materials such as FR-4 (glass-reinforced epoxy), polyimide, CEM, etc.
Further reading: Different Types of PCB Substrate Material for Your Project
A thin layer of copper foil is laminated onto one side of the substrate. This copper foil carries the etched circuit traces and connection pads for components. Typical copper weights used are 1 ounce or 2 ounces per square foot.
A solder mask coating is applied over the copper, leaving just the required pad areas exposed. The solder mask insulates the traces and prevents accidental solder bridges from forming during component assembly.
A layer of silkscreen polymer ink is printed on the PCB to display text, symbols, logos and other markings. This is useful for component identification, assembly instructions, and branding purposes.
Before we move towards single layer PCB manufacturing, there are some important things to consider. With the help of these tips, you can have your boards ready in the minimum time. Moreover, you can save a little amount of money as well. So we don’t further ado and let’s move straightly towards the 8 practical tips:
Never ever ask your manufacturer to choose a cheaper substitute material. If you choose a cheaper one, what if it fails within weeks? You should be familiar with the basic building blocks of PCB. Always go for quality material. These are long-lasting components so it will save you time and money as well.
It is important to choose the standard board shapes. Unless you have a specific-shaped enclosure to fit your design. So always choose a standard rectangular or square shape design. Doing anything out of the norm will cost you more.
If your circuit board contains smaller holes, a higher manufacturing cost. Many fab houses even extra charge if the diameter of the holes is smaller than 0.4 mm. So if you don’t need any specific hole size, you should go with the regular hole size.
There are three types of vias – Blind, buried and through holes. The blind and buried vias are for high density and high frequency PCBs. So if you don’t need these vias, leave them to avoid the extra cost.
Further reading: Blind Via & Buried Via: What’s the Difference?
Before adding additional layers for more routing space, performance and power plans, think twice. The difference between the two and four-layer board is double! So keep your design clean and compact to avoid paying extra money.
You can ask for a giant panel with different other PCBs. You can save a lot of money by choosing the largest panel size. To get your all boards on a single panel, the machine doesn’t need any additional time to set up. As a result, they cost less.
If you have chosen a company for circuit manufacturing, you should choose the standard size of the circuit board. It makes the job easier and more efficient as well. So customizing your order needs extra set up that costs more.
If you are not building a very complex design, you should stick with standard surface mount components. It reduces the number of holes drilled on your boards. Resulting in lower cost.
Here is the step by step guide for manufacturing single layer PCB:
Designing is the first and foremost step to create any circuit board. Moreover, the designing process starts with planning. Designers create a blueprint for the circuitry. In the design, they cover all the requirements of the client.
After creating a blueprint of a circuit board, you can now print the PCB design. You can’t print this plan on ordinary architectural drawings. Instead, you need a plotter printer for printing this design. The plotter makes a film on the circuit board.
Furthermore, the printer needs two types of inks, black and clear inks. Black ink for the copper traces and clear ink for non-conductive areas such as fiberglass of the internal layers.
On the other hand, for outer layers, black ink refers to areas where the copper removal process takes place. Plus, clear ink refers to the line of copper pathways.
It is the first step where actual manufacturing starts. After printing lamination, you add a copper layer to it. That serves as a structure for the PCB. You will have to add a photo-sensitive film called resist on the laminate panel. Here you need to perfectly match both blueprint and laminate panel with resist. If both don’t match, try to make it according to the blueprint.
In this step, you need to remove unwanted copper from the circuit board. You can use a different powerful chemical that can eat away the copper not covered by photo-resist. After removing the copper, now remove the phot-resist from the PCB as well.
All PCBs need holes to attach different components and mount the PCB. Before drilling, you can use the X-ray machine to locate the drill spot. There are different ways to drill a hole in the single-layer PCB. However, different systems use solid carbide cutting tools. These tools effectively drill precise holes in the specified locations. Designers provide complete information related to drilling in an NC drill file. So the drill machine works according to the program and drills the required size hole in the exact location.
After drilling the panel, you can start plating. This process utilizes a chemical to fuse different layers together if exist. After cleaning the circuit board, you need to bathe the board in a series of chemicals. This process coats the panel in a micron-thick layer of copper. Before the holes are filled with copper, the process serves to expose the fiberglass sheet. The fiberglass sheet makes the inside of the panel.
After plating and copper composition, you must apply the outer layer images to prepare the panel for electroplate. There are different types of machines you can use for this purpose such as a laminator machine. So utilize the laminator machine to coat the outer layer using dry film. This dry film is a photo imageable material. Almost this process is similar to the internal layers of PCB.
When you want to etch the outside layer, you can use the tin guard to protect the copper during the etching process. So in this process, you need to remove the uncovered area of copper. Moreover, traces and pads around the hole and copper pattern will remain there. So you will only remove exposed copper.
At last, you will have to remove the tin as well that is covering the holes and traces. So after completing this step, you will only see exposed laminate and copper of the circuit board. Now you have completed the skeleton of PCB, now onwards you will learn how to protect single layer PCB.
Solder mask protects boards from short-circuiting. Moreover, it also protects the circuit from other environmental effects. So you can use liquid photo imageable solder mask to protect copper surface. In addition to this, it also protects solder bridging between different components in the assembly process.
As part of the finishing process, plate the circuit board with silver, gold or HASL. After final touching the circuit board, you can silkscreen your entire board. In this process, you can print different symbols or information on the circuit boards.
Single-layer PCB is the simplest circuitry as compared to double-sided and multilayer PCBs. It is very useful for simple electronic components. On the other hand, this circuitry fails when there comes the most complicated electronic device. For example, you can’t use it in the satellite systems.
Here are different pros and cons of single layer PCB:
Single-sided and double-sided PCBs are the two most commonly used PCBs. Below we have included a table comparing their key aspects:
| Feature | Single-Sided PCB | Double-Sided PCB |
| Number of Copper Layers | 1 | 2 |
| Component Placement | 1 side only | Both sides |
| Routing Space | Limited | More Routing Space |
| Interconnections | Surface Only | Through-Holes Available |
| Complexity | Simple Designs | Moderate Complexity |
| Manufacturing Cost | Low | Higher than Single-Sided |
| Board Size | Larger | Smaller (for same complexity) |
| Layer Alignment | Not Required | Required |
| Stackup Complexity | Simple | Moderate |
Single-sided PCBs have simple circuitry but still, these are very useful. So you can find them in many useful electronic devices. Here are some significant applications of single layer PCB:
BGA reballing emerges as a critical repair technique for modern electronic devices. Nowadays, electronic devices…
Do you know what PCB stiffeners are? They are widely used in flex and rigid-flex…
In the PCB manufacturing process, PCB warpage is a common problem that manufacturers would encounter.…
In the world of printed circuit board design and manufacturing, precision and accuracy are paramount.…
Soldering is a cornerstone technique in electronics assembly, it's used to connect electrical pieces and…
Nowadays, electronic products are both compact and lightweight while performing a variety of functions. This…