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Por que a almofada SMT caiu facilmente ao soldar as placas PCB?

I am a buyer in a telecom company. Recentemente, an important order of SMT PCBA is delayed due to insophiscated production of a supplier. I am thinking about replace it and just very puzzled about how did their SMT pad fall off easily when soldering the PCB boards. That slows down the whole process.

I’m guessing that this was a hand-soldering operation. Most likely, the iron was too hot, or it was held on the pad too long, or both. If the latter, there may have been insufficient flux to enable good heat conduction into the joint, so the operator was forced to keep the iron in place longer than should have been necessary.

The epoxy in the PCB gets distinctly soft above the glass transition temperature(Tg). Guess what? All normal soldering operations happen above the glass transition temperature!

Item Temp.
Traditional FR4 boards Tg: 135C
modern boards for lead-free soldering processes Tg: 170C
Solder melting temperatures for eutectic Tin-Lead (Sn63) 183C
melting temperatures lead-free solders (SAC305) 217C
oldering iron temperature above the liquidus 130C

Facing this problem in soldering operation, all we need to do is making it so fast that there isn’t time for the epoxy to go soft, and that there is no time for the copper pad to lose all adhesion.

E, greater soldering technique should allow the flux to do the work of heat conduction. The soldering iron tip even does not, na verdade, touch either component or PCB.

 

In real life, we almost all do allow such contact, but we take care not to exert pressure while doing so. Because undue pressure is what causes pads to fall off if the temperature has gotten too high!

 

além do que, além do mais, tip condition may be the second factors. Tips, which are badly tinned, stop the heat transfer to the joint. Subseqüentemente, many operators have to increase the iron temperature and press the iron into the board hard enough to do push-ups, causing SMT pad falling with ease.

#PCB Assembly #SMT PCB Assembly #PCB Manufacturing

https://www.youtu.be/kX4gCs9szeA?si=F4ehyNfLGBTr8GyG

Foto de OliverSmith

OliverSmith

Oliver é um engenheiro eletrônico experiente, especializado em design de PCB, circuitos analógicos, sistemas embarcados, e prototipagem. Seu profundo conhecimento abrange a captura esquemática, codificação de firmware, simulação, disposição, teste, e solução de problemas. Oliver se destaca em levar projetos desde o conceito até a produção em massa usando seus talentos de design elétrico e aptidão mecânica.
Foto de OliverSmith

OliverSmith

Oliver é um engenheiro eletrônico experiente, especializado em design de PCB, circuitos analógicos, sistemas embarcados, e prototipagem. Seu profundo conhecimento abrange a captura esquemática, codificação de firmware, simulação, disposição, teste, e solução de problemas. Oliver se destaca em levar projetos desde o conceito até a produção em massa usando seus talentos de design elétrico e aptidão mecânica.

O que os outros estão perguntando

How can I solder an SMD component with a pad on the bottom?

I am getting a PCB manufactured for a project that I am working on. One of the parts, the A4950 motor driver, has a “almofada” on the bottom, which is meant to be soldered to GND of the PCB for thermal dissipation. I was thinking about the prototyping, and I am unsure how I would go about (using a soldering iron), soldering the pad on the bottom.

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