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Como você monta componentes eletrônicos no chassi de um veículo com segurança?

I want to implement a control system I designed for a light electric motorbike. I would like to mount it as professionally as possible on the chassis. It consists of a power system pcb and a SAMC21 development board which I'll merge later once this all works properly. I have tried screwing it directly on the aluminium chassis but have found that shocks and vibrations from the horn disturbed the system or even destroyed it upon large shocks. Is there a specific way car and motorcycle manufacturers mount their electronics to make their system as robust as possible?

For prototype devices (which should last several months and are OK to fail occasionally), it is usually enough to mount the PCB on rubber inserts instead of bare screws). This greatly reduces peak accelerations your PCB sees, while keeping your prototype accessible and requiring minimum design changes.

For commercial products which should last 10 years or more, you want something more robust. I have seen automotive electronics where parts are assembled (or even the whole device is potted) with RTV silicone, which greatly helps with both mechanical sturdiness and heat transfer.

 

consulte Mais informação: Automotive Electronic Manufacturing

#Assembléia PCB

Foto de OliverSmith

OliverSmith

Oliver é um engenheiro eletrônico experiente, especializado em design de PCB, circuitos analógicos, sistemas embarcados, e prototipagem. Seu profundo conhecimento abrange a captura esquemática, codificação de firmware, simulação, disposição, teste, e solução de problemas. Oliver se destaca em levar projetos desde o conceito até a produção em massa usando seus talentos de design elétrico e aptidão mecânica.
Foto de OliverSmith

OliverSmith

Oliver é um engenheiro eletrônico experiente, especializado em design de PCB, circuitos analógicos, sistemas embarcados, e prototipagem. Seu profundo conhecimento abrange a captura esquemática, codificação de firmware, simulação, disposição, teste, e solução de problemas. Oliver se destaca em levar projetos desde o conceito até a produção em massa usando seus talentos de design elétrico e aptidão mecânica.

O que os outros estão perguntando

Quando devo escolher 2 camada PCB ou 4 camada PCB?

Nossa marca estava focada em produtos eletrônicos comuns com PCB único. E este ano, planejamos desenvolver uma linha inteligente que pode exigir PCB de múltiplas camadas. Quer saber mais sobre 2 camada PCB ou 4 camada PCB.

Como posso conectar meu pequeno PCB com sensor ao PCB maior?

My small PCB is mounting a very sensitive fragile sensor on the top surface that has to be wire bonded to the PCB, so I am trying to design a smaller PCB that can be surface mounted to the bigger PCB. How can I get some kind of thin footprint for interconnecting the two PCB boards?

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