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How can I electrically isolate a PCB from a heat sink?

I have a set of LED driving lights for motorcycle that must be wired through a ground-leg pulse width modulation dimmer. The problem is the mounting bracket for the lights is grounded, so the lamp shorts to ground through the motorcycle chassis and the PWM dimmer cant dim the lamps. How do I handle this problem?
  • Use Kapton tape
  • Use Sil-pad and shoulder washer. If you use a sil-pad the screw will still electrically connect the componet tab with the heat sink, soashoulder washer should be used to isolate the screw and the tab.

consulte Mais informação: LED PCB Assembly

#Montagem de PCB #Projeto de PCB

Foto de OliverSmith

OliverSmith

Oliver é um engenheiro eletrônico experiente, especializado em design de PCB, circuitos analógicos, sistemas embarcados, e prototipagem. Seu profundo conhecimento abrange a captura esquemática, codificação de firmware, simulação, disposição, teste, e solução de problemas. Oliver se destaca em levar projetos desde o conceito até a produção em massa usando seus talentos de design elétrico e aptidão mecânica.
Foto de OliverSmith

OliverSmith

Oliver é um engenheiro eletrônico experiente, especializado em design de PCB, circuitos analógicos, sistemas embarcados, e prototipagem. Seu profundo conhecimento abrange a captura esquemática, codificação de firmware, simulação, disposição, teste, e solução de problemas. Oliver se destaca em levar projetos desde o conceito até a produção em massa usando seus talentos de design elétrico e aptidão mecânica.

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I want to implement a control system I designed for a light electric motorbike. I would like to mount it as professionally as possible on the chassis. It consists of a power system pcb and a SAMC21 development board which I’ll merge later once this all works properly. I have tried screwing it directly on the aluminium chassis but have found that shocks and vibrations from the horn disturbed the system or even destroyed it upon large shocks. Is there a specific way car and motorcycle manufacturers mount their electronics to make their system as robust as possible?

Can we do wave solder the through hole parts without masking it?

We would like to do wave soldering for the through hole components. All through hole components are top side of PCB. Only test points, which require mask during process, are on the bottom side. So there is a extra labour cost at adding and removing the mask. Can we do wave solder the through hole parts without masking it?

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