What Are SMT Machines? What’s the Function?
Maszyny SMT, also known as Surface Mount Technology machines, refer to a broader category of machines in the Technologia montarzu powierzchniowego process including equipment for placing components, applying solder paste, Lutowanie reflow, and inspection systems. W rzeczywistości, these machines allow us to position surface mount components, jak rezystory, kondensatory, integrated circuits and LEDs, rapidly and accurately at certain locations on a PCB. SMT machines can place as little as 0.4 x 0.2mm, and they can place hundreds or even thousands of parts per hour. They aid in the increase in the manufacturing production speed and accuracy and are used widely around the world.
Different Types of Surface Mount Assembly Machines
Zgodnie z kolejnością Montaż PCB SMT proces, we will list the equipment used one by one:
- Solder Paste Printing Machine
In SMT process, this machine exactly apply the solder paste on the PCB pads. Tak to działa: In using a stencil and squeegee system to distribute the paste evenly, they are able to make sure the components will be mounted correctly in subsequent stages.
- Kontrola pasty lutowniczej (SPI) Maszyna
After applying paste, this crucial machine then uses advanced 3D imaging to inspect the solder paste. It grades volume, alignment and height while identifying any defects that could cause soldering problems.
- Maszyna Pick-and-Place:
This kind of machines are available in three types:
- podręcznik: Hand operated, suitable for small volume production or rework.
- Semi-Automatic: Combines manual and automatic features, providing computerized visualization to guide operators in accurate component placement.
- Automatic: The most advanced type, offering high speed, dokładność, i wydajność. It significantly reduces labor costs and human error.
- Montaż pieca do utwardzania SMT
After component placement, this oven then cures the solder paste and secures components to the PCB.
- Lutownica rozpływowa
This critical equipment is used to preheat components and melt the solder paste which in turn form permanent connection between the SMDs to the PCB. The design is meant to enable solid joints without damaging sensitive parts.
- Sprzęt do czyszczenia rozpuszczalnikami
This machine removes any residual flux and excess solder from PCB to give a clean surface for best performance.
- Sprzęt do naprawy i kontroli
The last stage which comes in at a sophisticated machinery that checks assembled PCB for any defect. Dodatkowo, it assists in fixing these issues to ensure the quality.
Top 8 SMT Pick And Place Machine Brands in the World
Pick and place machine plays a critical role of the overall SMT line, we list the best 8 SMT pick and place machines and explain their features one by one as followed:
1. Panasonic SMT Chip Mounter
As a leader in industrial automation, Panasonic provides advanced SMT solutions that have precision, elastyczność, i skalowalność. There is a rich variety of models in their SMT machines, to satisfy different customer needs.
Popular Model: Panasonic NPM-W2
Key Features:
- For PCBs up to a size of 750 x 550 mm
- Prędkość: 77,000 CPH(chips per hour)
- 16 nozzle head, lekki.
- dokładność umieszczenia: up to 25um (cpk ≥ 0)
2. Yamaha Pick and Place Machine
Yamaha is well known for its robust and high performance SMT machines with the best solutions for high speed and high precision assembly lines. The reliability of their machines is high and they are widely used for mass production.
Popular Model: Yamaha YSM10
Key Features:
- Precyzja: ±03 mm
- Prędkość: Aż do 50,000 CPH
- Dual-lane capability
- Very versatile regarding various component types and fast changeover.
3. JUKI SMT Pick and Place Machine
JUKI, a powerful brand in the SMT industry, provides quick and cost-effective pick and place machines designed for high volume and smaller quantity production. Their machines for reliability and ease of use are well known.
Popular Model: JUKI FX-3
Specifications:
- Precyzja: ±05 mm
- Placement speed (chip): 0.040Sec. / chip(90,000CPH)*2
- Rozmiar komponentu: 33.5mm×5mm
- 4 placement heads, 24 nozzles, 4 gantries and 2 stations
- Holds up to 240 składniki
4. Fuji SMT Placement Machine
Fuji’s SMT placement machines are innovative and modular—high density is achieved and throughput is excellent. They’re flexible and perfect for a changing production needs.
Popular Model: Fuji NXT III
Key Features:
- Precyzja: ±02 mm
- Faster XY robot and tape feeders
- Prędkość: 37,500 cph
- Supports the utilization of the smallest parts in mass production
5. Mycronic SMT Machine
Mycronic’s SMT machines are known for their efficient handling of high mix, low volume processes. Robust design, easy to use and efficient tape cutting.
Popular Model: Mycronic MY300
Specifications:
- Aż do 224 feeder positions
- 40,000 CPH high speed all in one mounter
- Large range of components
- On-the-fly changeovers
6. Hanwha Pick and Place Machine
Hanwha, formerly Samsung Techwin, provides reliable and scalable SMT solutions for large and even super large production. Their machines are known for speedy and good performance.
Popular Model: Hanwha HN Series
Specifications:
Prędkość: 92,000 CPH
Precyzja: ±25 μm @ Cpk ≥ 1.0(IC)
Component Range: 03015-L75 mm
7. Europlacer SMT Machine
The Europlacer is a versatile and high capacity SMT placement machine. This is good for production lines that need a lot of changes and many tasks.
Popular Model: Europlacer iineo series
Specifications:
- Component range: 01005 to 50mm x 50mm
- Max Component Height: 34mm
- Tornado heads with 2 x 8 lub 12 nozzles
- Max PCB Size: 1610mm x600mm
- Dokładność umieszczenia: 22za (QFPS) TO 46um (CHIPS) @ 3 Sigma
8. DDM Novastar
DDM Novastar offers low cost and compact SMT solutions for small to medium production lines. It turns out their machines have the reputation of being simpler to use, making them a nice fit in smaller operations or prototyping environments.
Popular Model: LS60 Pick and Place Machine
- Key Features:
- Precyzja: +/- .001” (0.025mm)
- Placement speed: aż do 4800 cph
- Aż do 96 tape feeders
- Max board size: 343mm x 813mm
- Fine pitch capability: do 15 mil pitch
The table below provides key information on the eight most popular SMT pick and place machines, offering a quick overview
Notatka: Price range is based on rough estimates and could differ significantly from actual costs and depending on the price configuration, cechy, i warunki rynkowe. You should always check with manufacturers or authorized dealers for accurate, up to date pricing.
How to Choose the Best Surface Mount Machines?
Wybór odpowiedniej maszyny SMT do linii montażowej nie jest łatwym zadaniem, istnieje kilka czynników, które należy wziąć pod uwagę przed podjęciem decyzji:
- Szybkość umieszczania komponentów
The focus of the initial research on the purchase of SMT placement machine is on the placement speed. There exist different placement machines, at different placement speed and it is essential to select one that fits within your production needs and your budget. They can be checked against the IPC 9850 standard, which states the desired speed of their pick and place machines.
- Dokładność umieszczenia
Another important aspect is placement accuracy. With more accurate machines, yields are higher and they can perform better. To get the best accuracy you need an optimal SMT machine with an accuracy of 0.0001″ and a fine pitch lead of 12mil.
- Powtarzalność maszyny
Oczywiście, picking an SMT machine is not only about how accurate it will be, but also if it will consistently produce the same results. Repeatability is another factor you should consider, especially with machines that run on programmed software solutions.
- Rozmiar części
Kolejnym ważnym czynnikiem, który należy wziąć pod uwagę, jest rozmiar części. Na przykład, maszyna typu pick-and-place powinna być w stanie obsługiwać części o różnych rozmiarach 0402, 0201, i 01005. If your other requirements for your machine are being met, but the machine does not support these sizes, you can buy a nozzle (or a feeder) which will make it possible to produce circuit boards of these sizes.
Końcowe przemyślenia
This blog should give you some idea about what SMT equipment you need if you want assemble electronic boards, and suggestions on which brands you can purchase the SMT pick and place machines. jednak, it might not be the most efficient approach to pay for purchasing these expensive machines if you are making only a few boards. W takich sytuacjach, partnering with a responsible PCB manufacturer is a better alternative as they could supply faster and more reliable services. Equipped with the best industrial equipment, MOKO Technology can provide the one stop PCB assembly services including PCB manufacturing and PCB assembly and inspection for customers. Want to learn more? Skontaktuj się z nami Dziś!
