SMT装置, also known as Surface Mount Technology machines, refer to a broader category of machines in the 表面実装技術 process including equipment for placing components, applying solder paste, リフローはんだ付け, and inspection systems. 実際には, these machines allow us to position surface mount components, 抵抗器のような, コンデンサ, integrated circuits and LEDs, rapidly and accurately at certain locations on a PCB. SMT machines can place as little as 0.4 x 0.2mm, and they can place hundreds or even thousands of parts per hour. They aid in the increase in the manufacturing production speed and accuracy and are used widely around the world.
の序列によると、 SMTPCBアセンブリ 処理する, we will list the equipment used one by one:
In SMT process, this machine exactly apply the solder paste on the PCB pads. これが仕組みです: In using a stencil and squeegee system to distribute the paste evenly, they are able to make sure the components will be mounted correctly in subsequent stages.
After applying paste, this crucial machine then uses advanced 3D imaging to inspect the solder paste. It grades volume, alignment and height while identifying any defects that could cause soldering problems.
This kind of machines are available in three types:
After component placement, this oven then cures the solder paste and secures components to the PCB.
This critical equipment is used to preheat components and melt the solder paste which in turn form permanent connection between the SMDs to the PCB. The design is meant to enable solid joints without damaging sensitive parts.
This machine removes any residual flux and excess solder from PCB to give a clean surface for best performance.
The last stage which comes in at a sophisticated machinery that checks assembled PCB for any defect. 加えて, it assists in fixing these issues to ensure the quality.
Pick and place machine plays a critical role of the overall SMT line, we list the best 8 SMT pick and place machines and explain their features one by one as followed:
As a leader in industrial automation, Panasonic provides advanced SMT solutions that have precision, 柔軟性, とスケーラビリティ. There is a rich variety of models in their SMT machines, to satisfy different customer needs.
Popular Model: Panasonic NPM-W2
主な機能:
Yamaha is well known for its robust and high performance SMT machines with the best solutions for high speed and high precision assembly lines. The reliability of their machines is high and they are widely used for mass production.
Popular Model: Yamaha YSM10
主な機能:
JUKI, a powerful brand in the SMT industry, provides quick and cost-effective pick and place machines designed for high volume and smaller quantity production. Their machines for reliability and ease of use are well known.
Popular Model: JUKI FX-3
Specifications:
Fuji’s SMT placement machines are innovative and modular—high density is achieved and throughput is excellent. They’re flexible and perfect for a changing production needs.
Popular Model: Fuji NXT III
主な機能:
Mycronic’s SMT machines are known for their efficient handling of high mix, low volume processes. Robust design, easy to use and efficient tape cutting.
Popular Model: Mycronic MY300
Specifications:
Hanwha, formerly Samsung Techwin, provides reliable and scalable SMT solutions for large and even super large production. Their machines are known for speedy and good performance.
Popular Model: Hanwha HN Series
Specifications:
スピード: 92,000 CPH
正確さ: ±25 μm @ Cpk ≥ 1.0(IC)
Component Range: 03015-L75 mm
The Europlacer is a versatile and high capacity SMT placement machine. This is good for production lines that need a lot of changes and many tasks.
Popular Model: Europlacer iineo series
Specifications:
DDM Novastar offers low cost and compact SMT solutions for small to medium production lines. It turns out their machines have the reputation of being simpler to use, making them a nice fit in smaller operations or prototyping environments.
Popular Model: LS60 Pick and Place Machine
組立ラインに適した SMT マシンを選択するのは簡単なことではありません, 決定を下す前に考慮すべき要素がいくつかあります:
The focus of the initial research on the purchase of SMT placement machine is on the placement speed. There exist different placement machines, at different placement speed and it is essential to select one that fits within your production needs and your budget. They can be checked against the IPC 9850 標準, which states the desired speed of their pick and place machines.
Another important aspect is placement accuracy. With more accurate machines, yields are higher and they can perform better. To get the best accuracy you need an optimal SMT machine with an accuracy of 0.0001″ and a fine pitch lead of 12mil.
もちろん, picking an SMT machine is not only about how accurate it will be, but also if it will consistently produce the same results. Repeatability is another factor you should consider, especially with machines that run on programmed software solutions.
考慮すべきもう 1 つの重要な要素は、部品のサイズです。. 例えば, ピックアンドプレースマシンは、サイズの部品を処理できる必要があります 0402, 0201, そして 01005. If your other requirements for your machine are being met, but the machine does not support these sizes, you can buy a nozzle (or a feeder) which will make it possible to produce circuit boards of these sizes.
This blog should give you some idea about what SMT equipment you need if you want assemble electronic boards, and suggestions on which brands you can purchase the SMT pick and place machines. しかしながら, it might not be the most efficient approach to pay for purchasing these expensive machines if you are making only a few boards. そのような状況では, partnering with a responsible PCB manufacturer is a better alternative as they could supply faster and more reliable services. Equipped with the best industrial equipment, MOKO Technology can provide the one stop PCB assembly services including PCB manufacturing and PCB assembly and inspection for customers. Want to learn more? お問い合わせ 今日!
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