PCB e PCBA sono i due termini più comuni nel settore dell'elettronica. Sebbene la differenza tra loro sia solo una lettera, rappresentano cose diverse. Il nome completo del PCB è Circuito stampato, che si riferisce ad una scheda vuota senza alcun componente elettronico assemblato. PCBA sta per Assemblaggio di circuiti stampati, che si riferisce a una scheda assemblata con vari componenti e in grado di svolgere determinate funzioni. PCBA è costruito sulla base di PCB. In questo blog, li presenteremo separatamente e confronteremo le loro differenze in dettaglio.
Un PCB (scheda a circuito stampato) is a thin and flat board made of non-conductive materials. It serves as a base for the mechanical support and electrical connectivity of electronic components. Il Substrati PCB, typically made of non-conductive materials like fiberglass or epoxy resins, allow the etching or printing of conductive copper pathways over their surface. These copper pathways are known as traces, electrically linking together various componenti del circuito saldati al PCB.
In base al numero di strati di rame conduttivi, può essere classificato come:
PCB a singola faccia have copper tracks on only one side of the insulating substrate, offering low-cost, simple solutions for basic circuits.
PCB a doppia faccia have conductive tracks on both sides of the substrate, enabling more compact designs than single-layer PCBs.
PCB multistrato have multiple copper layers bonded together, allowing much denser and more complex circuitry. They are ideal for advanced electronics and allow high-speed signals.
In base ai diversi materiali utilizzati, printed circuit boards can also be categorized as metal PCB, scheda fr4, PCB ceramico, e così via.
Per saperne di più sui tipi di PCB, fulteriore lettura: Quanti tipi di PCB esistono?
Un PCBA (Assemblaggio di circuiti stampati) refers to the result of soldering all the necessary electronic components on the blank PCB, and then the assembled board becomes a fully functional circuit. Inoltre, it also indicates a process of installing the components on the circuit board.
There are three methods that most PCBA manufacturers use for PCB assembly. The following is a brief introduction.
Tecnologia a montaggio superficiale (SMT)
SMT is an automated process that can directly mount componenti a montaggio superficiale onto the PCB surface without drilling any holes. These SMT components are small and can be packed in high density to make the circuit board compact.
Tecnologia Thru-Hole (THT)
THT is a method of inserting components with pins into drilled PCB holes. And then the protruding leads are soldered on the opposite side. These THT components are large and require manual assembly.
Mixed-technology
Mixed technology combines the advantages of SMT and THT. It can solder small SMT and large Componenti THT on the same PCB.
Though often used interchangeably, PCB and PCBA represent different stages in electronics manufacturing. To clear out the confusion between them, here we expound on the 5 major differences.
As for PCB, it is mainly composed of these 4 strati:
As for PCBA, it’s a complete functional unit, Compreso:
Another major difference between PCB vs PCBA is their manufacturing process:
PCB Processo di fabbricazione
La fabbricazione del PCB ruota attorno alla realizzazione del circuito stampato nudo si. The manufacturing process is typically automated and marked by high precision, relying on specialized machines.
PCBUN Processo di fabbricazione
PCBA takes the PCB as its starting point to populate electronic components. This assembly process can be manual or automated, requiring different equipment to mount components efficiently.
Since the manufacturing processes of PCB vs PCBA are different, the potential defects they encounter also vary. PCB may come with these defects: excess or missing copper, over or under-etching, missing drilled holes, opens and shorts. PCBA may meet potential defects like missing or misaligned components, saldatura eccessiva, ponte di saldatura, eccetera.
A bare PCB must undergo electrical verification before assembly. The fixture test involves using a special bed-of-nails fixture with probes to precisely connect to the test nodes on the PCB to test the circuit. It can also be used to test PCB pads, which is a more efficient testing method. In the flying probe test, the test points are contacted by a movable and flexible probe.
A PCBA needs to check components, saldatura, funzionalità, and long-term reliability. In-circuit test (ICT) is used to detect PCB components through a fixture, easily checking manufacturing failures. The flying probe test can also be used to detect PCBA. Functional test simulates the actual working conditions of PCBA to test whether it can operate normally. The aging test simulates the long-term and periodic operation to evaluate its durability and stability. A harsh environment test exposes the assembled board to extreme temperature, umidità, drop, or vibration.
La fabbricazione di PCB è generalmente più economica ed efficiente in termini di tempo rispetto all'assemblaggio di PCB. I costi dei PCB sono inferiori grazie alla progettazione più semplice e alle spese dei materiali. Il PCBA comporta costi più elevati per i componenti e processi di assemblaggio ad alta intensità di manodopera. Inoltre, I tempi di consegna del PCBA sono più lunghi a causa dell'integrazione dei componenti e dei test approfonditi richiesti.
Aspects | PCB | PCBA |
Definizione | A bare circuit board without components | A fully assembled circuit board with all required components |
Componenti | None | All necessary components are assembled |
Funzione | As the foundation for electronic component assembly | As a complete electronic module ready for operation |
Processo di fabbricazione | Designing PCB layout, incidere tracce di rame, adding insulating layers, and drilling holes | Applying solder paste, posizionamento dei componenti, and soldering |
Machines Required | Design software, etching machines, lamination presses, CNC drilling machines, and laser drills | Solder paste printers, pick-and-place machines, reflow ovens, and wave soldering machines |
Assembly Techniques | Not needed, as no components are installed | SMT, THT, and mixed technology |
Packaging Methods | Vacuum packaging | Packaging with compartments or anti-static packaging |
Manufacturing Defect | Excess or missing copper, over or under-etching, missing drilled hole, opens and shorts | Missing or misaligned components, saldatura eccessiva, ponte di saldatura |
analisi | Fixture test, test con sonda volante | ICT test, Functional test, test con sonda volante, aging test, harsh environment test |
Costo | Inferiore | Più alto |
Tempi di consegna | Shorter | Longer |
Uso | Used for prototyping | Used in final electronic products |
Elettronica di consumo – From smartphones to TVs, PCB and PCBA are almost ubiquitous today, integrating into our daily used devices.
Elettronica automobilistica - With the popularity of electric vehicles, PCB and PCBA have become indispensable and key parts. They play a big role in battery management, autonomous navigation, eccetera.
Controlli industriali - PCB and PCBA act as the “heart” of the mechanical system, providing power and control capabilities. They are widely used in smart sensors, dynamic motor drives, and programmable logic controllers (PLCs).
Dispositivi medici - The equipment’s accuracy and dependability are of utmost importance in the medical field. Whether it is a simple heart rate monitor or a complex MRI scanner, high-precision surgical instruments, all rely on high-quality PCB and PCBA.
Aerospaziale e Difesa - This is a demanding field where PCB and PCBA must meet extremely strict quality and technical standards. They are often used in a variety of critical electronic systems, from cockpit instrumentation to missile guidance systems.
IoT Devices – The rapid advancement of IoT is accelerating innovation in smart homes, dispositivi indossabili, and industrial sensors. Their core is the compact PCB and PCBA, silently supporting the normal operation of these IoT devices.
The following are recommended options in different situations:
Knowing the differences between PCB vs PCBA is very important for those working in the electronics industry. The difference among them affects many factors like production, Approvvigionamento, design, and cost control. Reach out to us for specialist help in your upcoming project and also to receive assistance when determining whether you need PCB or PCBA services.
How are PCB, PCA, and PCBA different from one another?
PCA (Assemblaggio di circuiti stampati) is another term for PCBA, but it is rarely used. A PCA (or PCBA) is a PCB that has been filled with electrical components, and a PCB is a bare circuit board.
Che cosa makes a PCB and PCBA manufacturer reliable?
Find suppliers who have:
Can I assemble components on the PCB myself?
sì! If you are building a prototype or repairing a circuit board, you can assemble it yourself. Here is what you will require: proficient skills and the necessary tools, like a soldering iron, saldare, tweezers, flusso, eccetera.
What are the materials commonly used in PCB manufacturing?
Here are some commonly used materials suitable for different types of PCBs.
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