How can I connect my small PCB with sensor to the bigger PCB?

My small PCB is mounting a very sensitive fragile sensor on the top surface that has to be wire bonded to the PCB, so I am trying to design a smaller PCB that can be surface mounted to the bigger PCB. How can I get some kind of thin footprint for interconnecting the two PCB boards?

You can just put plated half holes on the edge of the small board and then solder it directly to the large board. This skips having a connector all-together. Many board manufacturers can do this.

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Oliver Smith

Oliver is an experienced electronics engineer skilled in PCB design, analog circuits, embedded systems, and prototyping. His deep knowledge spans schematic capture, firmware coding, simulation, layout, testing, and troubleshooting. Oliver excels at taking projects from concept to mass production using his electrical design talents and mechanical aptitude.
Picture of Oliver Smith

Oliver Smith

Oliver is an experienced electronics engineer skilled in PCB design, analog circuits, embedded systems, and prototyping. His deep knowledge spans schematic capture, firmware coding, simulation, layout, testing, and troubleshooting. Oliver excels at taking projects from concept to mass production using his electrical design talents and mechanical aptitude.

What Others Are Asking

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I’m designing a new PCB where I have a whack of connectors that have to line up with the metalwork. There are some problematic connectors. All 4 pins are round. I want to have the holes as small as possible while allowing for good solder adhesion over the full length of the pin. I’m looking for guidance on how much clearance around the component lead I should have in order to get good solder wetting and adhesion.

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